GXT1000-4CK Fully automated visual searching filling and spinning machine
1. Introduction
This equipment adopts visual addressing method for barrel mouth positioning, highly automatic structure design, integrating cap unloading, filling and capping in one machine, which greatly reduces the labor intensity of operators and environmental pollution. It can meet the needs of automatic filling of many kinds of liquids, and can meet the filling of non-foaming and foaming liquids.
It adopts weighing method to monitor the current filling volume in real time and feedback to the controller, which outputs fast and slow filling control signals according to the set data to realize fast and accurate filling for larger filling specifications.
*The picture is for reference only.
2. Filling Container Information
Small opening and closing steel drum GB/T325.5-2015
Plastic drum B GB18191-2008
| Item categorize |
Small opening and closing steel drum GB/T325.5-2015 |
Plastic drum B GB18191-2008 |
| Barrel Size(mm) |
D * |
575±2 |
580±10 |
| D1* |
560±5 |
580±10 |
| D3 |
575±2 |
470±10 |
| H1* |
885±10 |
900±10 |
| h2* |
19±1 |
- |
| Injection port size(mm) |
d* |
55±2 |
55±2 |
| P1* |
210±2 |
185±2 |
| Others |
capacity L* |
200 |
200 |
3. Filling Container Information
Medium bulk containers
| Name |
Parameter |
| Nominal volume (L) |
1000 |
| Nominal volume (L) |
1050 |
| length (mm) |
1200 |
| Width (mm) |
1000 |
| Height with tray (mm) |
1160 |
| Filling outlet diameter (mm) |
150 |
| Discharge outlet diameter (mm) |
50 |
| Fork opening (mm) |
100 |
| Marking plate (piece) |
1 |
| Inner packagings weight (kg) |
14.0 |
| Total weight (kg) |
~54 |
4. Technical Parameters
| 1 |
Filling range |
200-1000kg |
| 2 |
Graduated value |
200g |
| 3 |
Filling precision |
<±1‰ * 1 |
| 4 |
Filling speed |
200L: ≤35 BPH 1000L:≤9BPH * 2 |
| 5 |
Capping specification |
200LBarrelΦ50-Φ70mm Tonne bucket lidΦ150-Φ200mm |
| 6 |
Applicable pail diameter |
200LBarrel:550-600mm,Tonne bucket:1000×1200×1100mm |
| 7 |
Pail height |
900-1100mm |
| 8 |
Ambient temperature range |
0-40ºC |
| 9 |
Relative humidity |
56-78%,Non-condensing |
| 10 |
Power supply/power |
~380V 50Hz/5KW |
| 11 |
Air pressure |
0.6-0.8MPa |
| 12 |
Material pressure |
≤0.2MPa |
| 13 |
Height of feed opening |
2830mm |
| 14 |
Diameter of feeding port |
Dn50 Standard Flanges |
| 15 |
Overall Dimension |
2500×2600×3600mm(LxWxL) |
*1 The labeled precision is the precision of water testing before the equipment leaves the factory,
The actual filling accuracy varies due to the customer's material viscosity, temperature, incoming pressure stability and other site conditions.
*2 labeled capacity based on equipment before leaving the factory to water test capacity,
The actual filling speed due to customer site incoming pipe pressure, flow size. The actual filling speed varies due to the customer's site incoming pipeline pressure, flow size, material viscosity and foam,
Filling on the liquid surface and filling under the liquid surface, filling at the bottom of the barrel and other configuration requirements will also affect the actual capacity.
5. Electrical Configuration
| No. |
Name |
Brand |
| 1 |
Weighing Systems |
METTLER TOLEDO |
| 2 |
PLC |
Schneider |
| 3 |
Touch Screen |
Schneider |
| 4 |
Inverter |
Schneider |
| 5 |
Counting Photoelectric |
SICK |
| 6 |
Proximity Switches |
Schneider |
| 7 |
Pressure switches |
SMC |
| 8 |
Solenoid Valve |
FTEC |
| 9 |
Buttons |
Schneider |
| 10 |
Warning Lights |
Schneider |
| 11 |
Breaker |
Schneider |
6. 200L -- Filling mode
A pallet of four empty barrels into the filling machine positioning, visual automatic search for the mouth to unload the cap, filling head automatic counterparts, filling head down, fast plus, slow plus, to the amount of shut-off valves, filling head rise, automatic search for the mouth of the cap, full barrels out, empty barrels into.
7. Tonne drum-- Filling mode
A pallet of single empty barrels into the filling machine positioning, visual automatic search for the mouth to unload the cap, filling head automatic counterparts, filling head down, fast plus, slow plus, to the amount of shut-off valve, filling head rise, automatic search for the mouth of the cap, full barrels out of the barrels, empty barrels into.
8. Advantage
8.1 High precision: Adopt weighing and filling system (American METTLER TOLEDO load cell) to ensure the high precision of filling and measuring.
8.2 Visual positioning and addressing: single barrel or a pallet of four barrels into the filling station, through the industrial camera to find the mouth to remove the cap, filling, capping.
8.3 Precise positioning: the horizontal and vertical translation and lifting of the filling head are controlled by servo motors to ensure the overall pass rate.
8.4 Wide applicability: the filling and capping adopts one-two structure, i.e. one filling head, one capping head for 200L drum and one capping head for ton drum, which can meet the requirements of each drum type.
8.5 No dripping: After the filling is completed, the liquid receiving cup automatically collects the residual material on the filling head to ensure that there is no dripping in the filling system.
8.6 Automatic sliding door: when the empty drum is conveyed on the drum roller, the sliding door will be opened automatically, and the empty drum will be conveyed to the automatic mouth-searching station.
8.7 Adopting fast and slow filling speed to ensure the metering accuracy without affecting the overall filling speed. With the module dive mechanism, it adopts filling on or under the liquid surface, suitable for the filling of non-foaming or slightly foaming materials.
8.8 The filling head adopts the alarm function of hitting the barrel, which reminds the field personnel to adjust in time; the capping head is designed with flexible buffer and self-positioning mouth-seeking, which effectively improves the capping pass rate.
8.9 The main machine is equipped with explosion-proof lighting, which is convenient for the personnel to work at night and meets the requirements of explosion-proof at the same time.
8.10 The whole machine adopts the latest Schneider electric control system, with stable control and relatively low energy consumption.
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