1.Introduction
CCG5000-6TH Automatic Piston Filling Machine is suitable for all kinds of water, emulsion, oil suspension, suspension agent and high viscosity materials packaging.
The whole machine is in-line structure, driven by servo motor, volumetric metering filling principle, to achieve high precision filling dosage. PLC control, touch man-machine interface, the whole machine operation is convenient and intuitive.
2.Technical Parameters
| 1 |
Capacity |
1000ml: ≤1200BPH 5000ml:≤600BPH
*Capacity differs from product, drum and product characteristic. |
| 2 |
Applicable Bottle Size |
Round Bottle: Φ80-140mm Height:140-340mm
Flat Bottle: L:80-200mm W:80-140mm H:140-340mm |
| 3 |
Filling Volume |
1000-5000ml
*Filling range differs from the product characteristic and product feeding. |
| 4 |
Filling Precision |
1000ml:±3g ; 5000ml:±5g
*Precision differs from product, drum and product characteristic. |
| 5 |
Product Feeding Height |
2400mm |
| 6 |
Product Feeding Diameter |
DN40 |
| 7 |
Filling Nozzle Diameter |
Φ26mm |
| 8 |
Min Opening Diameter |
≥Φ30mm |
| 9 |
Air Pressure |
0.6-0.8MPa |
| 10 |
Power Source |
~380V 50Hz/2.2KW |
| 11 |
External Dimension |
2720×1630×2510mm(L×W×H) |
| 12 |
Weight |
About 2100kg |
3.Allocation
| No. |
Name |
Brand |
| 1 |
PLC |
Schneider |
| 2 |
HMI |
Schneider |
| 3 |
Inverter |
Schneider |
| 4 |
Servo System |
Schneider |
| 5 |
Counting Sensor |
SICK |
| 6 |
Proximity Switch |
Schneider |
| 7 |
Power Switch |
Schneider |
| 8 |
Pressure Gauge |
SMC |
| 9 |
Cylinder |
FTEC |
| 10 |
Solenoid Valve |
FTEC |
| 11 |
Button |
Schneider |
| 12 |
Alarm Light |
Schneider |
| 13 |
Circuit Breaker |
Schneider |
4.Features
4.1. It is widely used for the automatic filling from 50-1000ml in agrochemical, chemical, fertilizer, personal care products, oil and other related industries.
4.2. Jinwang adopts PLC programming control, servo motor driving synchronous belt + stable transmission double screw lifting mechanism, ensuring high precision of piston movement stroke and realizing accurate filling. The timing belt adopts embedded metal steel wire, which will not break.
At present, foreign first-class packaging manufacturers are using this structure. Compared with similar products on the market, ordinary motor + encoder is adopted, and after a long time of use of the chain transmission structure, the chain has tensile property, which affects the filling accuracy and equipment stability.
4.3. The latest PTFE sealing parts improves the wear resistance and service life, reducing the maintenance cost.
4.4. Adopt the filling head of integral casting, good shape and longer service life. Use PTFE hose with good corrosion resistance, suitable for strong corrosive materials.
4.5. The whole machine uses the frame of Stainless Steel 304 that with perfect anti-corrosion effect. The stainless steel cover and the toughened glass door prevent the dirty air during filling from polluting the environment. Meanwhile, dimension Φ120mm exhaust outlet reserved on the top of the filling lancers which connected to the induced draught system for exhausting gas.
4.6. The whole machine electric control system adopts French Schneider configuration, integrated electric control system, more stable, reliable, safe, green and low energy consumption.
4.7. The filling machine does not fill bottles without bottles. At the same time, the filling machine and the rear side are equipped with coordinated photoelectric devices. When the bottle is blocked, it will automatically suspend the bottle discharge, and realize the linkage function with the rear equipment.
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