Filling and Bottling Solution for High Viscosity Liquids (50-1000 ml) with Servo Motor Control

• Customization: Available
• After-sales Service: Online&Visit Service
• Warranty: 1 Year
• Model NO.: CCG1000-16TJ
• Type: Piston Filling Machine
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Filling Principle: Pressure
• Packaging: Bottle
• Feeding Height: 2300mm
• Nozzle Diameter: 18mm
• Air Source: 0.6-0.8MPa
• External Dimension: 2435*1490*2480mm
• Specification: 1200kg
• Origin: Jiangsu, China
• HS Code: 8428399000
• Production Capacity: 10 Set/Month

Product Description

 

50ml-1000ml Automatic Agrochemicals Round Bottle Piston Packing Filling Machine for pesticides, veterinary drugs, daily chemicals, fertilizer

Product Description

Introduction

CCG1000-12TJ Automatic Piston Filling Machine is the latest generation of improved volume filling machine, which is suitable for the packaging of various water agents and high viscosity products. Whole machine is of in-line structure, driven by servo motor and volume metering filling principle, which realizes high precision of filling dosage. It adopts PLC control, human-machine interface, and the whole machine is easy to operate. The whole machine adopts arc frame, which is beautiful and generous. High precision electronic scale automatic weighing data transmission system is selected to make dose adjustment more convenient and quick.

Drawings

 

Technical Parameters
 

1	Capacity	100ml: ≤4500 BPH  1000ml:≤2500 BPH Capacity differs from product, drum and product characteristic
2	Applicable Bottle Size	Round Bottle: Φ40-95mm Height:80-230mm Flat/Square Bottle: L: 40-95mm W: 40-95mm H: 80-230mm
3	Filling Volume	50-1000ml
4	Filling Precision	±1g (50-200ml) ±1.5g (200-500ml) ±2g (1000ml) Capacity differs from product, drum and product characteristic
5	Product Feeding Height	2300mm
6	Product Feeding Diameter	DN40
7	Filling Nozzle Diameter	Φ18mm
8	Min Opening Diameter	≥Φ22mm
9	Air Pressure	0.6-0.8MPa
10	Power Source	~380V     50Hz/3.55KW
11	External Dimension	2435×1490×2480mm(L×W×H)
12	Weight	About 1100kg

 

Process Flow

 

Advanced Features

It is widely used for the automatic filling from 80-1000ml in agrochemical, chemical, fertilizer, personal care products, oil and other related industries.

 

 

2. The filling unit uses piston off structure, it can completely discharge the product in the tank, effectively avoid the cross-contamination. This structure also makes the sealing ring changing easier.

 

3. The latest PTFE sealing parts improves the wear resistance and service life, reducing the maintenance cost.

4. Filling system uses ESG integral casting pneumatic controlled three-way angle valve, the valve material is SUS316, The three-way valve has the advantages of simple structure, stable performance, reliable sealing, no product leakage for a long time, saving maintenance costs. German industrial standard DIN EN 12266 Class A leak-proof, Good Sealing to ensure accuracy.

 

 

 

5. It uses high standard professional filling valve with fast filling speed and high filling accuracy. The valve body uses SUS316, with good corrosion resistance, durability and long service life. The special bottom structure and sealing design can achieve no leakage. Filling valve adopts bottom-sealing structure to avoid residue in connection thread and valve sealing part, which is easy for cleaning and can effectively reduce residue.

6. Jinwang uses PLC control, servo motor drives the synchronous belt+stable operated double screw rod lifting structure to make sure the high precision of piston movement and filling.

 

7. The motor drives the filling nozzles. Filling nozzle height can be adjusted in the touch screen.

 

8. Filling head quick adjustment and equipped with calibration mark, adjustment without tools, convenient and fast. Air pipe and photoelectric are label with name, which is convenient maintenance and repair.

 

9. Electric scale weight feedback system, volume adjusting can be done by pressing one key in the touch screen. (Optional function)

10. The whole machine uses the frame of Stainless Steel 304 that with perfect anti-corrosion effect. The stainless steel cover and the toughened glass door prevent the dirty air during filling from polluting the environment. Meanwhile, dimension Φ120mm exhaust outlet reserved on the top of the filling lancers which connected to the induced draught system for exhausting gas.
 

 

Application Scenario

Company Profile

Jiangsu Jinwang Intelligent Sci-Tech Co., Ltd (JWIM) established in May 2005. JWIM is a professional manufacturer engaged in agricultural and animal husbandry intelligent factory. We are a high-tech enterprise integrated with R&D, manufacturing, marketing and service.
JWIM products focus on the agriculture and animal husbandry industry, so far it has obtained more than 100 patent certificates, among them JWIM intellectual formulation workshop has 8 invention patents and 8 utility model patents. The products have been exported to more than 50 countries at home and abroad. We have provided professional services to more than 3, 000 agricultural and animal husbandry customers.
In order to adapt to the development of Industry 4.0 and Made in China 2025, the intellectual formulation workshop researched and developed by Jinwang is a safe, environmentally friendly, intelligent, integrated and efficient formulation workshop.
Our products include intelligent processing, intelligent packaging, intelligent storage, intelligent general control and intelligent factory. Our services include operation and maintenance services (Jinwang agrochemical Business School), remote services, contracted services, service station services, integrated workshop transformation services and EPCM services for intelligent factories.
We have an after-sales team of 200 service engineers, including 50 overseas after-sales service engineers, serving Vietnam, Indonesia, Thailand, Philippines and other countries all over the world. The global Internet service center can provide remote services to help customers solve problems online.

Certifications