LP-300H Automatic Bottle Unscrambler Machine
1. Introduction
LP-300H Automatic Bottle Unscrambler is making up of the bottle bucket, unscrambling plate , bottle reject opponent, bottle-stand-up hook, air rejection device, and detection device as well as the electric cabinet.
A large quantity of disordered bottles are placed into unscrambling plate by bottle elevator and transferred upstanding to unscrambling part by conveyor, so that the bottles can be vertically transmitted to the user's conveyor belt.
This model has a larger carousel, longer bottle unscrambler mechanism, wider bottle opening, and faster production capacity.
The whole machine adopts a high-speed rail appearance with a strong sense of technology, high level, high visible, enhance the company's brand influence!
*The picture is for reference only.
2. Equipment Dimension Drawing
Unit: mm
3. Technical Parameters
| 1 |
Speed of Bottle Unscrambler |
100ml:≥18000bottles/h
*Actual capacity varies depending on product size, package material, etc. |
| 2 |
Bottle Size |
Round /Square /Flat bottle: Diameter Φ40-95mm Height 80-240mm |
| 3 |
Gas Pressure |
0.6-0.8MPa |
| 4 |
Power Source |
~220V 50Hz/2.4KW |
| 5 |
External Dimension |
3450×2245×1650mm(L×W×H) |
| 6 |
Weight |
About 1500Kg |
4. Electrical Configuration
| S/N |
Name |
Brands |
| 1 |
Programmable Controller |
Schneider |
| 2 |
Touch Screen |
Schneider |
| 3 |
Frequency Converter |
Schneider |
| 4 |
Counting Sensor |
SICK |
| 5 |
Power Switch |
Schneider |
| 6 |
Solenoid Switch |
FTEC |
| 7 |
Breaker |
Schneider |
| 8 |
Intermediate Relay |
Schneider |
5. Process Flows
1 Bottle loading(bottles pass through the bottle loading machine into the bottle unscramble carousel)
2 Bottle delivery (a circular turntable feeds bottles to the bottle handling station,which can be used for different bottle diameters by increasing or decreasing the belt in the turntable)
3 Kick the bottle (reject the overlapping bottles to facilitate bottle sorting)
4 Hook the bottle (use the bottle hook device to stand the bottle hook upright with the bottle mouth facing forward)
5 Standing bottles (Bottle bottom facing forward to stand up the bottle with the bottle standing mechanism)
6 Bottle Feeding out (the upright bottle is conveyed to the filling station through the conveyor belt)
7 Rejecting the inverted bottles (detecting whether there are inverted bottles through photo-electricity,the mechanical inverting device automatically rejects the bottles into the upper bottle hopper)
6. Applicable Bottle Size
Widely used in agrochemical, veterinary, fine chemical, daily chemical, fertilizer, oil and other industries 50-1000ml bottles automatic bottle unscrambler.
*The picture is for reference only, no cap at the time of bottle unscrambling.
7. Advantage
7.1. Good-looking: The whole machine has a high speed rail shape, cool black + dazzling silver color scheme, high-end atmosphere. The equipment is equipped with three-color light band, green operating, blue standby, red shutdown alarm.
Operating Status
Standby Mode
Shutdown Alarm Status
7.2. The whole machine is simple in structure and easy to adjust. Good versatility, 50-1000ml bottles can be universal.
7.3. Lengthening of the whole machine bottle unscrambler mechanism, accelerated line speed, to ensure that the maximum speed of up to 18,000 bottles / h (100ml)
7.4. Replacing specifications does not need to replace any mould, so it is convenient and fast to adjust. When changing specifications, it is only necessary to change the number of belt in the turntable and adjust the spacing of bottle parts.
7.5. The bottle loading machine adopts a new mechanism, and the bottle opening is wide enough to ensure the efficiency of bottle loading.
7.6. With harmonization of photoelectric: When the back-channel conveyor belt bottle congestion, pause the bottle; when the back-channel conveyor belt is smooth, again bottle, to achieve the perfect connection with the back-channel packaging equipment, can realize the whole machine unmanned operation.
7.7. Automatic Bottle-feeding Function: The automatic bottle-feeding function only needs to pour the bottle into the bottle elevator, and the turntable is equipped with detection photo-electricity, so as to realize the automatic bottle-feeding when the bottle is insufficient, stop the bottle-feeding when the bottle is enough, when there is no bottles in the bottle elevator, it alarms automatically without manual intervention.
7.8. With automatic bottle reject function: After the bottles are unscrambled, the photo-electricity detects the reversed bottles, and the rejecting device kicks the reversed bottles back to the bottle feeder machine, and then the bottles are unscrambled again, without manual intervention. ( This function is optional )
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