CZ-6BS Scale Fixed-quantity Filling Machine
1.Introduction
CZ-6BS Scale Fixed-quantity Filling Machine is making up of the linear scale (with roller), chain-driven drum in and out structure, fast and slow filling (with dive function), material tank, weight control meter and PLC control unit. This filling machine can do the auto filling of different materials (with or without foam).
*The picture is for reference only.
2.Machine Dimension
Unit:mm
3.Technical Parameters
1 |
Capacity |
5L: 400-500 BPH, 20L: 400BPH Capacity differs from product, drum and product characteristic |
2 |
Filling Precision |
±0.2% Precision differs from product, drum and product characteristic |
3 |
Applicable Bottle Size |
Min: 200*140*320mm Max: 290*260*500mm (L*W*H) |
4 |
Filling Volume |
5-30L *Filling range differs from the product characteristic and product feeding. |
5 |
Product Feeding Diameter |
DN80 |
6 |
Inlet Pipe Pressure |
≤0.2MPa |
7 |
Product Feeding Height |
820mm |
8 |
Air Pressure |
0.6-0.8MPa |
9 |
Power Source |
~380V 50Hz/0.9KW |
10 |
External Dimension |
3000×1570×2360mm(L×W×H) |
11 |
Weight |
About 1200Kg |
4.Electrical Configuration
No. |
Name |
Brand |
1 |
Weighing Sensor |
Mettler Toledo |
2 |
PLC |
Schneider |
3 |
HMI |
Schneider |
4 |
Inverter |
Schneider |
5 |
Counting Sensor |
SICK |
6 |
Proximity Switch |
Schneider |
7 |
Power Switch |
Schneider |
8 |
Pressure Gauge |
SMC |
9 |
Cylinder |
FTEC |
10 |
Solenoid Valve |
FTEC |
11 |
Button |
Schneider |
12 |
Alarm Light |
Schneider |
13 |
Circuit Breaker |
Schneider |
5.Applicable Drums
It is widely used for the automatic weighing filling from 5-30L in agrochemical, chemical, fertilizer, personal care products, oil and other related industries.
6. Advantage
6.1. High Precision: Adopts weight filling system (American METTLER TOLEDO weighing sensor and control meter) ensures that the high filling precision. Unique ball-to-go drums conveying method ensures smooth drum-out conveying after filling.
6.2. The machine uses fast & slow filling valve, diving filling heads do under level filling which can avoid the foaming problem when filling.
6.3. Based on the characteristics of the agrochemical industry, Jinwang optimized and upgraded the filling feeding system on the basis of the original products. It adopted the mode of variable frequency constant pressure control of the feeding pump + lower placement of the filling feeding pipe. This structure was uniform and stable for the feeding of each filling head. Compared with the original mode, the production capacity increased by 40%.
6.4. Optimize and improve the residual material discharge path to ensure that the material in the filling pipe can be completely emptied.
6.5. The control system uses France Schneider, the integrated control system is more stable, safe, green and low energy consumption.
6.6. Liquid tray that controlled by individual cylinders is installed under the filling nozzles. The external placed PTFE plugs can make sure the drops will not leak out of the bottle after the filling head is closed.
6.7. The whole machine uses the frame of Stainless Steel 304 that with perfect anti-corrosion effect. The stainless steel cover and the toughened glass door prevent the dirty air during filling from polluting the environment and easy for cleaning. The sealing material of scale and product contact parts is fluorine rubber.