CDP30-8 Micro-Computer Filling Machine
1. Introduction
CDP30-8 Micro-computer Filling Machine is suitable for packing ES, SC material with good fluidity. It uses vertical structure with constant liquid level and time which realize the precise filling.
It is controlled by the PLC, human interface and easy operation. The machine is equipped with electric scale weight feedback system which makes the volume adjust easier.
*The picture is for reference only.
2. Equipment Drawing
Unit:mm
3. Technical Parameters
1 |
Filling Capacity |
1000ml bottle ≤1200BPH 5000mlbottle ≤500BPH *water as medium, Varies according to product size, packaging material, material characteristics, etc. |
2 |
Applied Bottles |
Round bottle:Φ40-140mm bottle height 140-340mm Flat bottle:L: 80-200mm; W: 80-140mm; W: 140-340mm
|
3 |
Filling Precision |
±4g(1000ml);±10g(5000ml) *The measurement accuracy varies according to the characteristics of the material, the filling amount and the feeding device |
4 |
Inlet Height |
2300mm |
5 |
Inlet Diameter |
Φ35mm |
6 |
Filling Nozzle's outer dimension |
Φ12mm |
7 |
Minimum Bottle Neck |
≥Φ16mm |
8 |
Diving down Distance |
100mm |
9 |
Air Source |
0.6-0.8MPa |
10 |
Power Source |
~380V 50Hz/0.2KW |
11 |
External Dimension: |
2365×823×2940mm(L×W×H) |
12 |
Weight |
About 700Kg |
4. Electrical Configuration
S.N |
Name |
Brand |
1 |
PLC |
Schneider |
2 |
Touch Screen |
Schneider |
3 |
Frequency Converter |
Schneider |
4 |
Counting Photoelectric |
SICK |
5 |
Switching Power Supply |
Schneider |
6 |
Pressure Switch |
SMC |
7 |
Cylinder |
FTEC |
8 |
Solenoid Valve |
FTEC |
9 |
Button |
Schneider |
10 |
Alarm Light |
Schneider |
11 |
Breaker |
Schneider |
5. Working Process
Before Filling
1 Bottle in counting (Automatically inspecting quantity of bottles)
2 Bottle out block (Block out to position packing material)
3 Bottle in block (Block out to stop bottle in)
4 Bottle block (Bottle block is out to block the neck of bottle)
Filling
5 Diving filling (Motor diving. Nozzle dives to the bottom of bottles to fill)
6 Raise after finishing (Nozzle raises after material to the end)
After Filling
7 Back to starting (After finishing, nozzle is back to starting
8 Bottle out block (Bottle out block is back and finished products is conveyed to next position)
9 Bottle in block (Bottle in block is back, empty packing material is conveyed to filling position)
10 Back and forth to finish filling.
6. Advantage
6.1. It is widely used in automatic filling of 50-1000mL bottles in veterinary medicine, fine chemical, daily chemical, fertilizer, oil and other industries.
*The picture is for reference only. No lid during filling.
6.2. Electric scale weight feedback system, volume adjusting can be done by pressing one key in the touch screen. (Optional function)
6.3. The Electric Control System Adopts Schneider configuration, Integrated Electric Control System, more stable and reliable, safe and green, low energy consumption.
6.4. Using Qingdao ESG integral precision casting angle seat valve, the appearance is exquisite and exquisite, the long life is easy to install, the filling dose is stable, durable and reliable.
6.5. The connection part of the material box adopts a quick installation connection, which is convenient for cleaning and maintenance. The manual ball valve is made of 316 material, which has a longer service life.
6.6. Install a detachable filter screen on the feed pipe to prevent impurities from affecting the filling accuracy and service life of the filling valve. In addition to using normal working liquid level control, liquid level detection includes high and low liquid level detection and sound and light alarm devices to prevent abnormal liquid levels.
6.7. The filling machine does not fill when there is a shortage of bottles. At the same time, the filling machine is equipped with coordinated photoelectric devices on the back side. When the bottle is blocked due to poor bottle output, it automatically pauses the bottle output and achieves linkage function with the rear equipment.
6.8. The whole machine uses the frame of Stainless Steel 304 that with perfect anti-corrosion effect. The stainless steel cover and the toughened glass door prevent the dirty air during filling from polluting the environment. Meanwhile, dimension Φ120mm exhaust outlet reserved on the top of the filling lancers which connected to the induced draught system for exhausting gas.