Gxt1000-4ck Fully Automated Visual Searching Filling and Spinning Machine for Barrel Mouth Positioning

• After-sales Service: Contain
• Warranty: Contain
• Type: Piston Filling Machine
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Model NO.: GXT1000-4CK
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Transport Package: Wooden Case
• Specification: 1995*700*2500mm (L*W*H)
• Trademark: Jinwang
• Origin: China
• HS Code: 8428399000
• Production Capacity: 35 Bph

Product Description

1. Introduction
This equipment adopts visual addressing method for barrel mouth positioning, highly automatic structure design, integrating cap unloading, filling and capping in one machine, which greatly reduces the labor intensity of operators and environmental pollution. It can meet the needs of automatic filling of many kinds of liquids, and can meet the filling of non-foaming and foaming liquids.

It adopts weighing method to monitor the current filling volume in real time and feedback to the controller, which outputs fast and slow filling control signals according to the set data to realize fast and accurate filling for larger filling specifications.






2. Equipment Drawing

3.Technical Parameters

1	Filling range	200-1000kg
2	Graduated value	200g
3	Filling precision	<±1‰  *
4	Filling speed	200L: ≤35 BPH   1000L:≤9BPH*
5	Capping specification	200LBarrelΦ50-Φ70mm Tonne bucket lidΦ150-Φ200mm
6	Applicable pail diameter	200LBarrel:550-600mm,Tonne bucket:1000×1200×1100mm
7	Pail height	900-1100mm
8	Ambient temperature range	0-40ºC
9	Relative humidity	56-78%,Non-condensing
10	Power supply/power	~380V 50Hz/5KW
11	Air pressure	0.6-0.8MPa
12	Material pressure	≤0.2MPa
13	Height of feed opening	2830mm
14	Diameter of feeding port	Dn50 Standard Flanges
15	Overall Dimension	2500×2600×3600mm(LxWxL)

 

4.Advanced Features
1,High precision: Adopt weighing and filling system (American METTLER TOLEDO load cell) to ensure the high precision of filling and measuring.
2,Visual positioning and addressing: single barrel or a pallet of four barrels into the filling station, through the industrial camera to find the mouth to remove the cap, filling, capping.
3,Precise positioning: the horizontal and vertical translation and lifting of the filling head are controlled by servo motors to ensure the overall pass rate.
4,Wide applicability: the filling and capping adopts one-two structure, i.e. one filling head, one capping head for 200L drum and one capping head for ton drum, which can meet the requirements of each drum type.
5,No dripping: After the filling is completed, the liquid receiving cup automatically collects the residual material on the filling head to ensure that there is no dripping in the filling system.
6,Automatic sliding door: when the empty drum is conveyed on the drum roller, the sliding door will be opened automatically, and the empty drum will be conveyed to the automatic mouth-searching station.
7, Adopting fast and slow filling speed to ensure the metering accuracy without affecting the overall filling speed. With the module dive mechanism, it adopts filling on or under the liquid surface, suitable for the filling of non-foaming or slightly foaming materials.
8,The filling head adopts the alarm function of hitting the barrel, which reminds the field personnel to adjust in time; the capping head is designed with flexible buffer and self-positioning mouth-seeking, which effectively improves the capping pass rate.
9,The main machine is equipped with explosion-proof lighting, which is convenient for the personnel to work at night and meets the requirements of explosion-proof at the same time.

5.Company Introduction
Jiangsu Jinwang Intelligent Sci-Tech Co., Ltd (JWIM) established in May 2005. JWIM is a professional manufacturer engaged in agricultural and animal husbandry intelligent factory. We are a high-tech enterprise integrated with R&D, manufacturing, marketing and service.
JWIM products focus on the agriculture and animal husbandry industry, so far it has obtained more than 100 patent certificates, among them JWIM intellectual formulation workshop has 8 invention patents and 8 utility model patents. The products have been exported to more than 50 countries at home and abroad. We have provided professional services to more than 3, 000 agricultural and animal husbandry customers.
In order to adapt to the development of Industry 4.0 and Made in China 2025, the intellectual formulation workshop researched and developed by Jinwang is a safe, environmentally friendly, intelligent, integrated and efficient formulation workshop.
Our products include intelligent processing, intelligent packaging, intelligent storage, intelligent general control and intelligent factory. Our services include operation and maintenance services (Jinwang agrochemical Business School), remote services, contracted services, service station services, integrated workshop transformation services and EPCM services for intelligent factories.
We have an after-sales team of 200 service engineers, including 50 overseas after-sales service engineers, serving Vietnam, Indonesia, Thailand, Philippines and other countries all over the world. The global Internet service center can provide remote services to help customers solve problems online.