Agricultural Chemical PLC Control Cylinder Automatic Piston Filling Machine

• Customization: Available
• Type: Piston Filling Machine
• Automatic Grade: Automatic
• Model NO.: CCG1000-12TJ
• Filling Valve Head: 12
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Linear
• Packaging: Bottle
• Packaging Material: Film
• Transport Package: Wooden Case
• HS Code: 8422303090

Product Description

 

CCG1000-12TJ Automatic Piston Filling Machine

1.Introduction

CCG1000-12TJ Automatic Piston Filling Machine is the latest generation of improved volume filling machine, which is suitable for the packaging of various water agents and high viscosity products. Whole machine is of in-line structure, driven by servo motor and volume metering filling principle, which realizes high precision of filling dosage. It adopts PLC control, human-machine interface, and the whole machine is easy to operate. The whole machine adopts arc frame, which is beautiful and generous. High precision electronic scale automatic weighing data transmission system is selected to make dose adjustment more convenient and quick

 

2.Technical Parameters

1	Capacity	100ml: ≤5400BPH  1000ml:≤2500BPH *Capacity differs from product, drum and product characteristic.
2	Applicable Bottle Size	Round Bottle: Φ40-95mm Height:80-230mm
3	Filling Volume	50-1000ml *Filling range differs from the product characteristic and product feeding.
4	Filling Precision	±1g (50-200ml) ±1.5g (200-500ml) ±2g (500-1000ml) *Precision differs from product, drum and product characteristic.
5	Product Feeding Height	2300mm
6	Product Feeding Diameter	DN40
7	Filling Nozzle Diameter	Φ18mm
8	Min Opening Diameter	≥Φ22mm
9	Air Pressure	0.6-0.8MPa
10	Power Source	~380V     50Hz/2.2KW
11	External Dimension	2435×1490×2480mm(L×W×H)
12	Weight	About 1200kg

3.Allocation

No.	Name	Brand
1	PLC	Schneider
2	HMI	Schneider
3	Inverter	Schneider
4	Servo System	Schneider
5	Counting Sensor	SICK
6	Proximity Switch	Schneider
7	Power Switch	Schneider
8	Pressure Gauge	SMC
9	Cylinder	FTEC
10	Solenoid Valve	FTEC
11	Button	Schneider
12	Alarm Light	Schneider
13	Circuit Breaker	Schneider

 
4.Working Process

5.Features
5.1 It is widely used for the automatic filling from 50-1000ml in agrochemical, chemical, fertilizer, personal care products, oil and other related industries.

5.2 The filling unit uses piston off structure, touches screen complete with one click, it can completely discharge the product in the tank, effectively avoid the cross-contamination. This structure also makes the sealing ring changing easier.

5.3 The latest PTFE sealing parts improves the wear resistance and service life, reducing the maintenance cost.


5.4 The filling system adopts a dedicated three-way angle seat valve, stainless steel valve body, strong corrosion resistance, durability, and German industrial standard. It has the advantages of simple structure, stable performance, reliable sealing, no product leakage for a long time, saving maintenance costs.

5.5 It uses high standard professional filling valve with fast filling speed and high filling accuracy. The valve body uses SUS, with good corrosion resistance, durability and long service life. The special bottom structure and sealing design can achieve no leakage. Filling valve adopts bottom-sealing structure to avoid residue in connection thread and valve sealing part, which is easy for cleaning and can effectively reduce residue.


5.6 Jinwang uses PLC control, servo motor drives the synchronous belt+stable operated double screw rod lifting structure to make sure the high precision of piston movement and filling.

5.7 The motor drives the filling nozzles. Filling nozzle height can be adjusted in the touch screen.



5.8 Filling head quick adjustment and equipped with calibration mark, adjustment without tools, convenient and fast. Air pipe and photoelectric are labeled with name, which is convenient to maintain and repair.

5.9 The machine uses France Schneider components, central control system which is stable, safe, green and low consumption of energy.





6.10  Electric scale weight feedback system, volume adjusting can be done by pressing one key in the touch screen. (Optional function)

5.11 The whole machine uses the frame of Stainless Steel 304 that with perfect anti-corrosion effect. The stainless steel cover and the toughened glass door prevent the dirty air during filling from polluting the environment. Meanwhile, dimension Φ120mm exhaust outlet reserved on the top of the filling lancers which connected to the induced draught system for exhausting gas.