CCG1000-20TJ Automatic Piston Filling Machine
1. Introduction
CCG1000-20TJ Automatic Piston Filling Machine is the latest generation of improved volume filling machine, which is suitable for the packaging of various water agents and high viscosity products. Whole machine is of in-line structure, driven by servo motor and volume metering filling principle, which realizes high precision of filling dosage. It adopts PLC control, human-machine interface, and the whole machine is easy to operate. The whole machine adopts arc frame, which is beautiful and generous. High precision electronic scale automatic weighing data transmission system is selected to make dose adjustment more convenient and quick.
*The picture is for reference only.
2. Machine Dimension
Unit:mm
3. Technical Parameters
| 1 |
Capacity |
100ml: ≤7000 BPH 1000ml:≤4000 BPH
*Capacity differs from product, drum and product characteristic. |
| 2 |
Applicable Bottle Size |
Round Bottle: Φ40-95mm Height:80-230mm
|
| 3 |
Filling Volume |
50-1000ml
*Filling range differs from the product characteristic and product feeding. |
| 4 |
Filling Precision |
±1g (50-200ml) ±1.5g (200-500ml)
±2g (500-1000ml)
*Precision differs from product, drum and product characteristic. |
| 5 |
Product Feeding Height |
2300mm |
| 6 |
Product Feeding Diameter |
DN40 |
| 7 |
Filling Nozzle Diameter |
Φ18mm |
| 8 |
Min Opening Diameter |
≥Φ22mm |
| 9 |
Air Pressure |
0.6-0.8MPa |
| 10 |
Power Source |
~380V 50Hz/3.7KW |
| 11 |
External Dimension |
2835×1490×2480mm(L×W×H) |
| 12 |
Weight |
About 1400kg |
4. Electrical Configuration
| No. |
Name |
Brand |
| 1 |
PLC |
Schneider |
| 2 |
HMI |
Schneider |
| 3 |
Inverter |
Schneider |
| 4 |
Servo System |
Schneider |
| 5 |
Counting Sensor |
SICK |
| 6 |
Proximity Switch |
Schneider |
| 7 |
Power Switch |
Schneider |
| 8 |
Pressure Gauge |
SMC |
| 9 |
Cylinder |
FTEC |
| 10 |
Solenoid Valve |
FTEC |
| 11 |
Button |
Schneider |
| 12 |
Alarm Light |
Schneider |
| 13 |
Circuit Breaker |
Schneider |
5. Working Process
Before filling
1 Bottle in counting (Automatically inspecting quantity of bottles).
2 Bottle out block (Block out to position packing material).
3 Bottle in block (Block out to stop bottle in).
4 Bottle block (Bottle block is out to block the neck of bottle).
Filling
5 Diving filling (Motor diving Nozzle dives to the bottom of bottles to fill).
6 Raise after finishing (Nozzle raises after material to the end).
After filling
7 Back to starting (After finishing, nozzle is back to starting.
8 Bottle out block (Bottle out block is back and finished products. Is conveyed to next position).
9 Bottle in block (Bottle in block is back, empty packing material is conveyed to filling position).
10 Back and forth to finish filling.
*Flow chart is for reference only, the number of filling heads is subject to the actual.
6. Advantage
6.1. It is widely used for the automatic filling from 50-1000ml in agrochemical, chemical, fertilizer, personal care products, oil and other related industries.
6.2. The filling unit uses piston off structure, it can completely discharge the product in the tank, effectively avoid the cross-contamination. This structure also makes the sealing ring changing easier.
6.3. The latest PTFE sealing parts improves the wear resistance and service life, reducing the maintenance cost.
6.4. The filling system adopts a dedicated three-way angle seat valve, stainless steel valve body, strong corrosion resistance, durability, and German industrial standard. It has the advantages of simple structure, stable performance, reliable sealing, no product leakage for a long time, saving maintenance costs.
6.5. It uses high standard professional filling valve with fast filling speed and high filling accuracy. The valve body uses SUS, with good corrosion resistance, durability and long service life. The special bottom structure and sealing design can achieve no leakage. Filling valve adopts bottom-sealing structure to avoid residue in connection thread and valve sealing part, which is easy for cleaning and can effectively reduce residue.
6.6. Jinwang uses PLC control, servo motor drives the synchronous belt+stable operated double screw rod lifting structure to make sure the high precision of piston movement and filling.
6.7. The motor drives the filling nozzles. Filling nozzle height can be adjusted in the touch screen.
6.8. Filling head quick adjustment and equipped with calibration mark, adjustment without tools, convenient and fast. Air pipe and photoelectric are labeled with name, which is convenient to maintain and repair.
6.9. The machine uses France Schneider components, central control system which is stable, safe, green and low consumption of energy.
6.10. Electric scale weight feedback system, volume adjusting can be done by pressing one key in the touch screen. (Optional function)
6.11. The whole machine uses the frame of Stainless Steel 304 that with perfect anti-corrosion effect. The stainless steel cover and the toughened glass door prevent the dirty air during filling from polluting the environment. Meanwhile, dimension Φ120mm exhaust outlet reserved on the top of the filling lancers which connected to the induced draught system for exhausting gas.
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