DXD-240A Fully Automatic Horizontal Roll Film Bagging Machine
1. Introduction
The equipment includes motor film releasing, bag forming, bag bottom sealing, middle sealing, vertical sealing, servo bag pulling, shearing, bag opening and filling, bag transfer, bag top sealing and other mechanisms. The motor drives each cam on the main shaft to complete the coordinated actions of each mechanism, and the encoder on the main shaft feeds back the position signal.
Under the programmable control of the PLC, the film roll → bag forming → bag making → filling → sealing → finished product transportation is realized The function realizes the fully automated production of roll film bags.
The machine has a reasonable design and a novel appearance. It adopts standard stripe sealing. By replacing the filling machine, the machine can automatically fill various materials such as powder, granules, suspending agents, emulsifiable concentrates, and aqueous agents. The whole machine is made of SUS304 stainless steel, which has good anti-corrosion effect on highly corrosive materials. Plexiglas outer cover prevents dust leakage and is more environmentally friendly and pollution-free.
*The main unit does not include the filling device and environmental protection cover. The filling device and environmental protection cover shown in the figure are optional.
2. Equipment dimension
Unit: mm
3. Technical Parameters
| 1 |
production capacity |
Single bag: 50g: 30-43 bags/min; 100g: 30-40 bags/min
Double bags/double single bags: 80-120 bags/minute
*Actual production capacity varies depending on product size, packaging material, material characteristics, etc.. |
| 2 |
Applicable bag type |
Single bag, double bag, double single bag |
| 3 |
Package Size |
Single bag: 80×120mm(minimum);180×210mm(maximum)
double bag/double single bag: 80×120mm(minimum); 120×180mm(maximum) |
| 4 |
Packing capacity |
Maximum filling volume: 200ml
*The filling capacity range varies depending on the physical properties of the raw materials and the feeding device. |
| 5 |
Filling accuracy |
±0.5g (50g); ±1g (100-200g);
*Measuring accuracy varies depending on material characteristics, filling volume and feeding device |
| 6 |
Roll film size |
Inner diameter: Φ70-80mm Outer diameter: ≤Φ500mm |
| 7 |
Dust removal pipe diameter |
Φ59mm |
| 8 |
Power/power |
~380V 50Hz/6KW |
| 9 |
Air consumption |
700L/min |
| 10 |
Equipment size |
4165×960×1550mm(L×W×H) |
| 11 |
Total Weight |
about2000Kg |
4. Features
1 Film release, automatic film feeding → 2 Ribbon coding (optional) → 3 Film forming → 4 Bottom seal
→ 5 Central seal→ 6 Vertical seal→ 7 Diamond tear (optional)→ 8 Virtual cut→ 9 Servo holding bag→ 10 Cut
→ 11 Open the bag→ 12 filling→ 13 Weighing feedback (optional)→ 14 top seal→ 15 Finished product output
5. Electrical configuration
| NO |
NAME |
BRAND |
| 1 |
PLC |
Schneider |
| 2 |
Touchscreen |
Schneider |
| 3 |
Frequency converter |
Schneider |
| 4 |
Server system |
Schneider |
| 5 |
Color mark detector |
SUNX Japanese Vision |
| 6 |
Switching power supply |
Schneider |
| 7 |
Vacuum generator |
SMC |
| 8 |
Cooling fan |
SUNON |
| 9 |
Encoder |
OMRON |
| 10 |
Button |
Schneider |
| 11 |
Breaker |
Schneider |
6. Equipment advantages
Efficient, safe and environmentally friendly
6.1 A simpler and more efficient operating system and an integrated intelligent system, making your operation simpler and completed with one click.
6.1.1 Temperature control integrated module. Monitor temperature changes in real time, and the operation is clear at a glance. This effectively controls the heat sealing mechanism to ensure sealing reliability and make the packaged products easy to use and look good.
6.1.2 Servo bag pulling system. specification replacement can be completed with one-click input, resulting in less packaging material loss.
6.1.3 Weighing feedback system. Measurement adjustment is at your fingertips, reducing material waste. (This feature is optional,Automatic adjustment of the filling dose by simply placing the bag on the electronic scale and controlling it from the touch screen)
6.2 A safer production environment
6.2.1 The main configuration of the whole machine adopts Schneider Electric system (PLC programmable controller, human-machine interface, servo system, frequency converter, switching power supply, etc.), which is safer, more reliable, efficient and environmentally friendly, and brings you more economical energy consumption.
6.2.2 Multiple safety protections (Panasonic color code detection, Japanese SMC vacuum generator, air source processor with air pressure detection, power phase sequence protector) ensure the stability and reliability of equipment operation to the greatest extent.
6.3 In order to prevent the ironing block parts on the equipment from becoming sticky, bag-sticking, material sticking, etc. after long-term use, the surfaces of the bottom seal, vertical seal, top seal and other parts are all made of Special spraying, to avoid the above situation from happening.
6.3.1 The whole machine frame is made of SUS304 stainless steelProcessed and manufactured, it has excellent corrosion resistance; the plexiglass outer cover prevents dust leakage and is more environmentally friendly and pollution-free.
6.3.2 This machine officeThe connecting rod parts are made of SUS304 stainless steelCasting, strong firmness and no deformation. Other manufacturers generally use welded connecting rods, which are easy to break and deform.
6.4 Versatility of filling device. Connectors for filling devices such as powders, water agents, viscosity agents, and granules are reserved on the equipment. The software is also designed to be reserved. When replacing the filling device, the user only needs to install the connectors and call the function on the touch screen. Ready to use.
6.5 central operating control. The central control box is installed in the middle of the equipment. It is beautiful, elegant and convenient for operation and maintenance. Workers do not need to run back and forth during operation, which can effectively improve work efficiency. It is also equipped with an independent operation button box, which has functions such as dose fine-tuning and debugging jog, making the operation more convenient.
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