80-1000ml Full Automatic Rotary Capping Machine for Pesticides, Fertilizers

• Customization: Available
• After-sales Service: Online&Visit Service
• Warranty: 1year
• Model NO.: YG-8AS
• Automatic Grade: Automatic
• Filling Valve Head: Multi-Head
• Structure: Linear
• Packaging: Bottle
• Packaging Material: Plastic
• Capacity: 8000 Bottles/Hour
• Air Pressure: 0.6-0.8MPa
• Power Source: 380V 50Hz
• Machine Size: 1995×1445×2344mm
• Weight: 1600kg
• Transport Package: Wooden Case
• Specification: 2000× 1880× 2300mm
• Trademark: Jinwang
• Origin: Jiangsu, China
• HS Code: 8428399000
• Production Capacity: 10 Set/Month
• Package Size: 2100.00cm * 1550.00cm * 2450.00cm
• Package Gross Weight: 1650.000kg

Product Description

80-1000ml Automatic Follow Type Capping Machine for Pesticides, Veterinary Drugs, Fine Chemicals, Daily Chemicals, Fertilizers, Oils

Product Description

Introduction

The machine is suitable for automatic pressing of various inner plugs of various specifications of glass or plastic bottles. The whole machine is of rotary structure. The vacuum suction nozzle is used to suck various internal plugs transmitted from the scraper plate, and the internal plug is pressed in the process of bottle rotation.
The whole machine adopts PLC control and touch man-machine interface, which is convenient and intuitive to operate.





 

Drawings

 

 Technical Parameters

1	Capacity	≤8000 bottles/hour *The actual production capacity varies according to the product size and packaging material.
2	Qualified rate	≥99.8%
3	Suitable bottle size	Φ40-95mm  height 80-250mm
4	Cap size	Φ20-70mm,cap height 20-40mm
5	Capping head	8
6	Air pressure	0.6~0.8MPa
7	Power supply	~380V    50Hz
8	Power	4.0KW
9	Machine weight	1600Kg
10	Machine size	1995×1445×2344mm(L×W×H)

Process Flow

 

1. Plug sorting (vibrating type plug sorting, the front plug goes into the plug track, and the reverse plug is kicked back to the plug sorter)
2. Bottle feeding ( bottle feeding by screw)
3. Feed the inner plug (scrape the inner plug on the inner plug track into the inner plug grasping track by the inner plug scraper)
4. Plug suction (the vacuum suction nozzle sucks the inner plug on the track and is ready to press the inner plug)
5. Press the inner plug (start pressing the inner plug and star wheel disc position the bottle)
6. Bottle out (after pressing the inner plug, the bottle is discharged from the equipment by the bottle outlet star wheel)

Applicable bottle type

It is widely used in automatic plug capping of 80-1000L bottle in pesticide, fine chemical, daily chemical, fertilizer, oil and other industries

Advanced Features

 

1 .The machine adopts rotary structure, and the vacuum suction nozzle sucks the inner plug, which is stable and reliable.


2. The electric control system of the whole machine adopts Schneider configuration, and the integrated electric control system is more stable, reliable, safe, green and low energy consumption.



3 .Based on safety production
The capping machine is equipped with bottle falling and bottle jamming detection switches. When bottle falls down or bottle jamming occurs, the equipment will stop automatically to avoid damaging bottle feeding twist or star wheel

 

All driving positions are equipped with clutch limit protection switches. When the bottle is stuck or the torque of the main shaft is overloaded, machine will automatically disengage and stop then alarm, so as to protect the equipment from damage and improve the service life. Other similar capping machines on the market do not have this function.

4. Humanized design:
Referring to the design structure of AROL (Krones special supporting supplier for capping) which is the world's top capping machine manufacturer, it is equipped with the mode of automatic motor lifting (touch screen or inching button) + semi-automatic handle lifting adjustment, and the adjustment specification is convenient and fast. At present, the similar capping machines on the market can only be adjusted manually, without automatic lifting function or use triangular belt drive, manual lifting needs power , so the adjustment is cumbersome.

5. Quick loading mold design, no tools are required for mold replacement, and mold engraving marks are carried out according to different bottle types. It is more convenient and fast to replace bottle type specifications, and the bottle type switching time can be shortened to 10 minutes.
6. No inner plug delay automatic shutdown protection function (when the inner plug photoelectric detector fails to detect the inner plug for a long time during operation,machine will automatically stop and give an alarm to ensure normal production).

7. Independent internal plug supply system and unique design. The reverse internal plug automatically flows back to the internal plug barrel to ensure that the delivered internal plugs are front plugs.

 

Application Scenario

Company Profile

Jiangsu Jinwang Intelligent Sci-Tech Co., Ltd (JWIM) established in May 2005. JWIM is a professional manufacturer engaged in agricultural and animal husbandry intelligent factory. We are a high-tech enterprise integrated with R&D, manufacturing, marketing and service.
JWIM products focus on the agriculture and animal husbandry industry, so far it has obtained more than 100 patent certificates, among them JWIM intellectual formulation workshop has 8 invention patents and 8 utility model patents. The products have been exported to more than 50 countries at home and abroad. We have provided professional services to more than 3, 000 agricultural and animal husbandry customers.
In order to adapt to the development of Industry 4.0 and Made in China 2025, the intellectual formulation workshop researched and developed by Jinwang is a safe, environmentally friendly, intelligent, integrated and efficient formulation workshop.
Our products include intelligent processing, intelligent packaging, intelligent storage, intelligent general control and intelligent factory. Our services include operation and maintenance services (Jinwang agrochemical Business School), remote services, contracted services, service station services, integrated workshop transformation services and EPCM services for intelligent factories.
We have an after-sales team of 200 service engineers, including 50 overseas after-sales service engineers, serving Vietnam, Indonesia, Thailand, Philippines and other countries all over the world. The global Internet service center can provide remote services to help customers solve problems online.

Certifications