• Agrochemical Formulation High Viscosity Materials Automatic Piston Filling Machine
  • Agrochemical Formulation High Viscosity Materials Automatic Piston Filling Machine
  • Agrochemical Formulation High Viscosity Materials Automatic Piston Filling Machine
  • Agrochemical Formulation High Viscosity Materials Automatic Piston Filling Machine
  • Agrochemical Formulation High Viscosity Materials Automatic Piston Filling Machine

Agrochemical Formulation High Viscosity Materials Automatic Piston Filling Machine

Type: Piston Filling Machine
Automatic Grade: Automatic
Material Type: Liquid
Filling Valve Head: 8
Feed Cylinder Structure: Single-Room Feeding
Dosing Device: Capacity Cup
Customization:
Diamond Member Since 2023

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Basic Info.

Model NO.
CCG5000-8TS
Filling Principle
Pressure
Packaging Container Lifting Structure
Pneumatic Lifting
Structure
Linear
Packaging
Bottle
Packaging Material
Film
Transport Package
Wooden Case
HS Code
8422303090

Product Description

 
CCG5000-8TS Automatic Piston Filling Machine
1.Introduction
CCG5000-8TS Automatic Piston Filling Machine is suitable for all kinds of water, emulsion, oil suspension, suspension agent and high viscosity materials packaging.
The whole machine is in-line structure, driven by servo motor, volumetric metering filling principle, to achieve high precision filling dosage. PLC control, touch man-machine interface, the whole machine operation is convenient and intuitive. The whole machine adopts arc frame, which is both beautiful and generous.
 
2.Technical Parameters
1 Capacity 1000ml: ≤1800BPH  5000ml:≤800BPH
*Capacity differs from product, drum and product characteristic.
2 Applicable Bottle Size Round Bottle: Φ80-140mm Height:140-340mm
Flat Bottle: L:80-200mm  W:80-140mm   H:140-340mm
3 Filling Volume 1000-5000ml
*Filling range differs from the product characteristic and product feeding.
4 Filling Precision 1000ml:±3g ;  5000ml:±5g
*Precision differs from product, drum and product characteristic.
5 Product Feeding Height 2550mm
6 Product Feeding Diameter DN40
7 Filling Nozzle Diameter Φ26mm
8 Min Opening Diameter ≥Φ30mm
9 Air Pressure 0.6-0.8MPa
10 Power Source ~380V     50Hz/2.2KW
11 External Dimension 2365×1600×2750mm(L×W×H)
12 Weight About 1920kg
  1.  
3.Allocation
No. Name Brand
1 PLC Schneider
2 HMI Schneider
3 Inverter Schneider
4 Servo System Schneider
5 Counting Sensor SICK
6 Proximity Switch Schneider
7 Power Switch Schneider
8 Pressure Gauge SMC
9 Cylinder FTEC
10 Solenoid Valve FTEC
11 Button Schneider
12 Alarm Light Schneider
13 Circuit Breaker Schneider
 
4.Working Process
Agrochemical Formulation High Viscosity Materials Automatic Piston Filling Machine
5.Features
5.1 It is widely used for the automatic filling from 1000-5000ml in agrochemical, chemical, fertilizer, personal care products, oil and other related industries.Agrochemical Formulation High Viscosity Materials Automatic Piston Filling Machine

5.2 The filling unit uses piston off structure, touches screen complete with one click, it can completely discharge the product in the tank, effectively avoid the cross-contamination. This structure also makes the sealing ring changing easier.
Agrochemical Formulation High Viscosity Materials Automatic Piston Filling Machine
5.3   Jinwang adopts PLC programming control, servo motor driving synchronous belt + stable transmission double screw lifting mechanism, ensuring high precision of piston movement stroke and realizing accurate filling. The timing belt adopts embedded metal steel wire, which will not break.
At present, foreign first-class packaging manufacturers are using this structure. Compared with similar products on the market, ordinary motor + encoder is adopted, and after a long time of use of the chain transmission structure, the chain has tensile property, which affects the filling accuracy and equipment stability.
Agrochemical Formulation High Viscosity Materials Automatic Piston Filling Machine
5.4 The motor drives the filling nozzles. Filling nozzle height can be adjusted in the touch screen.
Agrochemical Formulation High Viscosity Materials Automatic Piston Filling Machine
5.5 The latest PTFE sealing parts improves the wear resistance and service life, reducing the maintenance cost.
Agrochemical Formulation High Viscosity Materials Automatic Piston Filling Machine
5.6 Adopt the filling head of integral casting, good shape and longer service life. Use PTFE hose with good corrosion resistance, suitable for strong corrosive materials.
Agrochemical Formulation High Viscosity Materials Automatic Piston Filling Machine
5.7 The whole machine uses the frame of Stainless Steel 304 that with perfect anti-corrosion effect. The stainless steel cover and the toughened glass door prevent the dirty air during filling from polluting the environment. Meanwhile, dimension Φ120mm exhaust outlet reserved on the top of the filling lancers which connected to the induced draught system for exhausting gas.

5.8 The whole machine electric control system adopts French Schneider configuration, integrated electric control system, more stable, reliable, safe, green and low energy consumption.
Agrochemical Formulation High Viscosity Materials Automatic Piston Filling Machine
5.9 The filling machine does not fill when there is a shortage of bottles. At the same time, the filling machine is equipped with coordinated photoelectric devices on the back side. When the bottle is blocked due to poor bottle output, it automatically pauses the bottle output and achieves linkage function with the rear equipment.
Agrochemical Formulation High Viscosity Materials Automatic Piston Filling Machine

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