CCG5000-6D Automatic Piston Filling Machine
1. Introduction
CCG5000-6D Automatic Piston Filling Machine is suitable for the packaging of various water agents and high viscosity products. Whole machine is of in-line structure, driven by servo motor and volume metering filling principle, which realizes high precision of filling dosage. It adopts PLC control, human-machine interface, and the whole machine is easy to operate.
*The picture is for reference only.
2. Machine Dimension
Unit:mm
3. Technical Parameters
| 1 |
Capacity |
1000ml: ≤1200 BPH 5000ml:≤600 BPH
*Capacity differs from product, drum and product characteristic. |
| 2 |
Applicable Bottle Size |
Round Bottle: Φ80-140mm Height:140-340mm
Flat/Square Bottle: L: 80-200mm W: 80-140mm H: 140-340mm
|
| 3 |
Filling Volume |
1000-5000ml
*Filling range differs from the product characteristic and product feeding. |
| 4 |
Filling Precision |
1000ml:±3g 5000ml:±5g
*Precision differs from product, drum and product characteristic. |
| 5 |
Product Feeding Height |
2400mm |
| 6 |
Product Feeding Diameter |
DN40 |
| 7 |
Filling Nozzle Diameter |
Φ26mm |
| 8 |
Min Opening Diameter |
≥Φ30mm |
| 9 |
Air Pressure |
0.6-0.8MPa |
| 10 |
Power Source |
~380V 50Hz/2.2KW |
| 11 |
External Dimension |
1995×1113×2610mm(L×W×H) |
| 12 |
Weight |
About 2100kg |
4. Electrical Configuration
| No. |
Name |
Brand |
| 1 |
PLC |
Schneider |
| 2 |
HMI |
Schneider |
| 3 |
Inverter |
Schneider |
| 4 |
Servo System |
Schneider |
| 5 |
Counting Sensor |
SICK |
| 6 |
Proximity Switch |
Schneider |
| 7 |
Power Switch |
Schneider |
| 8 |
Pressure Gauge |
SMC |
| 9 |
Cylinder |
FTEC |
| 10 |
Solenoid Valve |
FTEC |
| 11 |
Button |
Schneider |
| 12 |
Alarm Light |
Schneider |
| 13 |
Circuit Breaker |
Schneider |
5. Working Process
Before filling
1 Bottle in counting (Automatically inspecting quantity of bottles).
2 Bottle out block (Block out to position packing material).
3 Bottle in block (Block out to stop bottle in).
4 Bottle block (Bottle block is out to block the neck of bottle).
Filling
5 Diving filling (Motor diving Nozzle dives to the bottom of bottles to fill).
6 Raise after finishing (Nozzle raises after material to the end).
After filling
7 Back to starting (After finishing, nozzle is back to starting.
8 Bottle out block (Bottle out block is back and finished products. Is conveyed to next position).
9 Bottle in block (Bottle in block is back, empty packing material is conveyed to filling position).
10 Back and forth to finish filling.
*Flow chart is for reference only, the number of filling heads is subject to the actual.
6. Advantage
6.1 It is widely used for the automatic filling from 1-5L agrochemical, chemical, fertilizer, personal care products, oil and other related industries.
6.2 Jinwang uses PLC control, servo motor drives the synchronous belt+stable operated double screw rod lifting structure to make sure the high precision of piston movement and filling. At present, top foreign packaging manufacturers all adopt this structure. Compared to similar products on the market, using a regular motor+encoder and chain transmission structure. After a long time of use, the chain has tensile properties, affecting filling accuracy and equipment stability.
6.3 The latest PTFE sealing parts improves the wear resistance and service life, reducing the maintenance cost.
6.4 Casting SUS316 filling heads which can be used for a long time. PTFE with good anti-corrosive properties is suitable for corrosive materials.
6.5. The whole machine uses the frame of Stainless Steel 304 that with perfect anti-corrosion effect. The stainless steel cover and the toughened glass door prevent the dirty air during filling from polluting the environment. Meanwhile, dimension Φ120mm exhaust outlet reserved on the top of the filling lancers which connected to the induced draught system for exhausting gas.
6.6. The machine uses France Schneider components, central control system which is stable, safe, green and low consumption of energy.
6.7. The filling machine does not fill when there is a shortage of bottles. At the same time, the filling machine is equipped with coordinated photoelectric devices on the back side. When the bottle is blocked due to poor bottle output, it automatically pauses the bottle output and achieves linkage function with the rear equipment.
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