CC300-2-2 Fixed Quantity Weight Filling Machine
1. Introduction
CC300-2-2 Fixed Quantity Weight Filling Machine adopts the weighing to monitor the current filling quantity in real time and feedback to the controller, which outputs fast and slow filling control signals according to the set data to achieve fast and accurate filling of big containers. It can meet the needs of a variety of liquid automatic filling both with and without foam. Meanwhile, it can realize the automatic cap unloading and capping.
*The picture is for reference only.
2. Machine Dimension
Unit:mm
3. Filling Container Information
Small Opening/ Closed Steel Drums GB/T325.5-2015
B Type Plastic Drums GB18191-2008
Classifications
|
Small Opening/ Closed Steel Drums
GB/T325.5-2015 |
B Type Plastic Drums
GB18191-2008 |
| Projects |
Drum Dimensions
(mm) |
D * |
575±2 |
580±10 |
| D1* |
560±5 |
580±10 |
| D3 |
575±2 |
470±10 |
| H1* |
885±10 |
900±10 |
| h2* |
19±1 |
- |
Injection Port Sizes
(mm) |
d* |
55±2 |
55±2 |
| P1* |
210±2 |
185±2 |
| others |
L* |
200 |
200 |
4. Technical Parameters
| 1 |
Container Opening Diameter |
Φ55-65mm |
| 2 |
Container Diameter |
Refer to filling container information table.
*Can accept customization. |
| 3 |
Filling Range |
200L
|
| 4 |
Division Value |
100g |
| 5 |
Filling Precision |
±0.1% (*1)
|
| 6 |
Capacity |
40-45Drums/hour(200L) (*2)
|
| 7 |
Product Feeding Height |
2198mm |
| 8 |
Air Pressure |
0.6-0.8MPa |
| 9 |
Power Source |
~380V 50Hz/3KW |
| 10 |
External Dimension |
1800×1760×3255mm (L×W×H) |
| 11 |
Weight |
About 1200Kg |
*1 Marked accuracy is the accuracy of water test before the equipment leaves the factory.
The actual filling accuracy is different due to the influence of customer material viscosity, temperature, incoming pressure stability and other field conditions.
*2 Marked capacity is based on testing capacity with water before the equipment leaves the factory;
The actual filling speed is due to the customer's on-site incoming pipeline pressure and flow rate.
Material viscosity and foam factors are different; The difference in configuration requirements such as surface filling and under surface filling and bottom filling will also affect the actual production capacity.
5. Electrical Configuration
| No. |
Name |
Brand |
| 1 |
Weighing System |
METTLER TOLEDO |
| 2 |
PLC |
Schneider |
| 3 |
HMI |
Schneider |
| 4 |
Inverter |
Schneider |
| 5 |
Counting Sensor |
SICK |
| 6 |
Proximity Switch |
Schneider |
| 7 |
Pressure Gauge |
SMC |
| 8 |
Cylinder |
FTEC |
| 9 |
Solenoid Valve |
FTEC |
| 10 |
Button |
Schneider |
| 11 |
Alarm Light |
Schneider |
| 12 |
Circuit Breaker |
Schneider |
6. Advantage
6.1 Process: Manual Drum Placing--Auto Drum Feeding--Auto Cap Unloading--Auto Weight Filling--Auto Capping--Auto Drum Discharge (Note: After cap unloading, The cap is ready in the capping station through the cap conveyor).
6.2 Drum feeding, drum dividing and drum retaining mechanism, adopts cylinder on both sides to push the connecting rod mechanism to achieve accurate and firm drum dividing and bucket retaining mechanism for empty drum. When filling is complete, when the full drum is transported to the next station, the bucket retaining cylinder is withdraws and the empty bucket enters the filling machine.
6.3 Two empty drums come into the integrated machine as a unit. The drums are placed by the roller, auto cap unloading, filling nozzle automatically aims to the drum opening, filling nozzle going down, fast & slow filling. The nozzle going up after filling, auto capping, the filled drum goes out and enters the empty drum.
6.4 Auto cap unloading and capping system: It can do auto cap unloading and capping to the drums. (water-proof cap should be handle manually)
6.5 Fast and slow filling valve is adopted to ensure the accuracy of filling without affecting the overall filling speed. With filling nozzle diving mechanism, it can both fill on or under liquid surface, suitable for filling products with no foam or slight foam.
6.6 High Precision: Weighing filling (US Mettler Toledo Weighing Sensor) to make sure the high.
6.7 The filling head is equipped with a rotating liquid cup. After filling, the liquid cup will collect the residual material on the filling head to prevent the product from leaking and contaminating the container.
6.8 The machine uses France Schneider Control system to control the operating stability. Meanwhile, the control system is with low energy consumption. Compared with various miscellaneous brands used by other manufacturers, France Schneider Control system has a high level of protection, stable reliability and safety level, service life, especially in the follow-up upgrade of the matching more advantages.
6.9 An air outlet is reserved at the top of the machine, which can connect with the customer's air diversion system to ensure the workshop production environment.
6.10 Multiple Working Station: According to years of market experience, the machine can separate the cap unloading, capping and filling. Each action works separately, to achieve high efficiency, precision and no deviation.
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