Full Automatic Filling Machine for High Viscosity Pesticides, Designed for 1-5L Containers, Provides a Filling Rate of 1800 Bottles Per Hour

• Customization: Available
• Type: Piston Filling Machine
• Automatic Grade: Automatic
• Model NO.: CCG5000-8TH
• Structure: Linear
• Packaging: Bottle
• Packaging Material: Plastic
• Filling Volume: 1L-5L
• Max Capacity: 1800bph(1L) 800bph(5L)
• Feeding Height: 2400mm
• Nozzle Diameter: 26mm
• 40′hq: 4PCS
• Transport Package: Wooden Case
• Specification: 2365*1600*2750mm(L*W*H)
• Trademark: Jinwang
• Origin: Jiangsu, China
• HS Code: 8428399000
• Production Capacity: 20PCS/Month

Product Description

1000ml-5000ml CCG5000-8TH Automatic Piston Filling Machine

 

Product Description

Introduction

CCG5000-8TH Automatic Piston Filling Machine is suitable for the packaging of various water agents and high viscosity products. Whole machine is of in-line structure, driven by servomotor and volume metering filling principle, which realizes high precision of filling dosage. It adopts PLC control, human-machine interface, and the whole machine is easy to operate. The whole machine adopts frame design of high-speed rail. High precision electronic scale automatic weighing data transmission system is selected to make dose adjustment more convenient and quick.
 

Product Parameters

Technical Parameters

1	Capacity	1000ml: ≤1800 BPH  5000ml:≤800 BPH *Capacity differs from product, drum and product characteristic
2	Applicable Bottle Size	Round Bottle: Φ80-140mm Height:140-340mm Flat/Square Bottle: L: 80-200mm W: 80-140mm H: 140-340mm
3	Filling Volume	1000ml-5000ml
4	Filling Precision	±0.2% *Precision differs from product, drum and product characteristic
5	Product Feeding Height	2400mm
6	Product Feeding Diameter	DN40
7	Filling Nozzle Diameter	Φ26mm
8	Min Opening Diameter	≥Φ30mm
9	Air Pressure	0.6-0.8MPa
10	Power Source	~380V     50Hz/2.2KW
11	External Dimension	2365×1600×2750mm(L×W×H)
12	Weight	About 2000kg

 

Process Flow

 

Advanced Features

 

1.It is widely used for the automatic filling from 1L-5L in agrochemical, animal medicine, chemical, fertilizer, personal care products, oil and other related industries.

 

2. The filling unit uses piston off structure, it can completely discharge the product in the tank, effectively avoid the cross-contamination. This structure also makes the sealing ring changing easier.
 

 

3. Jinwang uses PLC control, servo motor drives the synchronous belt+stable operated double screw rod lifting structure to make sure the high precision of piston movement and filling.­­­ The synchronous belt will not break with embedded metal wire. At present, first-class packaging manufacturers are using this structure. Compared with similar products on the market, it adopts common motor + encoder and chain drive structure. After long time usage, the tensile chain will affect the filling accuracy and equipment stability.

4. The motor drives the filling nozzles. Filling nozzle height can be adjusted in the touch screen.

5. The latest PTFE sealing parts improves the wear resistance and service life, reducing the maintenance cost.

 

 

6. The filling head with integral casting has good formability and longer service life. 

7. The control system uses Schneider, which is more stable, safe, green and low energy consumption.

 

8. The machine adopts the shape of high-speed train, real-time display of operation status (data), strong sense of science and technology

 9. The whole machine uses the frame of Stainless Steel 304 that with perfect anti-corrosion effect. The stainless steel cover and the toughened glass door prevent the dirty air during filling from polluting the environment. Meanwhile, dimension Φ120mm exhaust outlet reserved on the top of the filling lancers which connected to the induced draught system for exhausting gas.

Application Scenario

Company Profile

Jiangsu Jinwang Intelligent Sci-Tech Co., Ltd (JWIM) established in May 2005. JWIM is a professional manufacturer engaged in agricultural and animal husbandry intelligent factory. We are a high-tech enterprise integrated with R&D, manufacturing, marketing and service.
JWIM products focus on the agriculture and animal husbandry industry, so far it has obtained more than 100 patent certificates, among them JWIM intellectual formulation workshop has 8 invention patents and 8 utility model patents. The products have been exported to more than 50 countries at home and abroad. We have provided professional services to more than 3, 000 agricultural and animal husbandry customers.
In order to adapt to the development of Industry 4.0 and Made in China 2025, the intellectual formulation workshop researched and developed by Jinwang is a safe, environmentally friendly, intelligent, integrated and efficient formulation workshop.
Our products include intelligent processing, intelligent packaging, intelligent storage, intelligent general control and intelligent factory. Our services include operation and maintenance services (Jinwang agrochemical Business School), remote services, contracted services, service station services, integrated workshop transformation services and EPCM services for intelligent factories.
We have an after-sales team of 200 service engineers, including 50 overseas after-sales service engineers, serving Vietnam, Indonesia, Thailand, Philippines and other countries all over the world. The global Internet service center can provide remote services to help customers solve problems online.

Certifications